Theory and Applications of Mechanoplasma Effect in the Processes of Machining Intensification

O. I. Soshko, V. O. Soshko

Kherson National Technical University, 24 Beryslav Highway, 73008 Kherson, Ukraine

Received: 02.07.2018; final version — 03.01.2019. Download: PDF logoPDF

The results of studying the deformation and destruction of solids in the process of machining by cutting under the influence of various media are reviewed. Dependences of the specific features of the deformation and destruction processes in the metal on the set of mechanical factors, the properties of the investigated solid, and its physicochemical interaction with the environment are revealed. Experimental data and most important achievements in the related science fields enabled to propose a hypothesis on the initiation and self-acceleration of chemical transformations of the environment due to the positive feedback between the chemical and mechanical destructions. As shown, in this case, the growing crack plays the role of a trigger device that includes the processes of chemical transformations of the medium. The mechanism of these processes and phenomena is related to the contact interactions of the physical and chemical phenomena, which have a quantum nature and emerge, when the crack grows, with an electrically active new structure formed because of mechanical impact on the metal. As shown, the current views have not changed since the introduction of the well-known scientific point about the reduction of the material strength as a direct response on the reduction of free surface energy, when the material contacts with the medium. However, facilitation of the processes of deformation and destruction of the solid due to the adsorption medium is not the main cause for the decrease in the mechanical properties of solids. The facilitation of the metal destruction in media occurs because of contact interactions between the electrically active hydrogen particles with the electrically active real metal structure. As shown, the high temperature of the cutting zone, juvenile catalytically active surfaces of the gap space between the tool tip and the crack mouth and exoelectronic emission act as the ionizers of the hydrogen-containing media. The process of forming products in the media is suggested to be not as mechanical process but a mechanoplasma one. New ways of the shaping metal component parts with simultaneous diffusion saturation of the surface layer with alloying elements are justified that substantially increases the products’ operational lifetime. A method for mechanoplasma processing of metals is proposed, and a serial production of lubricating-cooling technological equipment of a new generation is organized.

Keywords: mechanoplasma effect, mechanical properties, machining, diffusion process, strength, crack, dislocation.

Citation: O. I. Soshko and V. O. Soshko, Theory and Applications of Mechanoplasma Effect in the Processes of Machining Intensification, Usp. Fiz. Met., 20, No. 1: 96–192 (2019), doi: 10.15407/ufm.20.01.096


References (67)  
  1. P. A. Rehbinder and Ye. S. Lipman, Issledovaniya v Oblasti Prikladnoy Fiziko-Khimii Poverkhnostnykh Yavleniy [Investigations in the Applied Physics and Chemistry of the Surface Phenomena] (Wiley: 1964) (in Russian).
  2. V. A. Tatarenko, S. M. Bokoch, V. M. Nadutov, T. M. Radchenko, and Y. B. Park, Defect Diffus. Forum, 280–281: 29 (2008). Crossref
  3. V. A. Tatarenko and T. M. Radchenko, Intermetallics, 11, Nos. 11–12: 1319 (2003). Crossref
  4. T. M. Radchenko and V. A. Tatarenko, Defect Diffus. Forum, 273–276: 525 (2008). Crossref
  5. T. M. Radchenko, V. A. Tatarenko, and S. M. Bokoch, Metallofiz. Noveishie Tekhnol., 28, No. 12: 1699 (2006); arXiv:1406.0147.
  6. T. M. Radchenko, V. A. Tatarenko, H. Zapolsky, and D. Blavette, J. Alloys and Compounds, 452, No. 1: 122 (2008). Crossref
  7. T. M. Radchenko, V. A. Tatarenko, and H. Zapolsky, Solid State Phenom., 138: 283 (2008). Crossref
  8. A. H. Cottrell, The Mechanical Properties of Matter (MI: University of Michigan: 1964).
  9. V. D. Kuznetsov, Fizika Tverdogo Tela [Solid State Physics] (Tomsk: Izd-vo ‘Krasnoe Znamia’: 1937) (in Russian).
  10. F. Makklitok and A. Argon, Deformatsiya i Razrushenie Materialov [Deformation and Failure of Materials] (Moscow: Mir: 1970) (Russian translation).
  11. R. W. Pytte and A. Christy, The Structure of Matter: An Introduction to Modern Physics (W. A. Benjamin, Inc., New York: 1965).
  12. V. I. Likhtman, E. F. Shchukin, and P. A. Rehbinder, Fiziko-Khimicheskaya Mekhanika [Physicochemical Mechanics] (Moscow: Izd-vo AN SSSR: 1962) (in Russian).
  13. V. M. Finkel, Fizika Razrusheniya [Physics of Failure] (Moscow: Izd-vo Metallurgiya: 1970) (in Russian).
  14. V. K. Starkov, Dislokatsionnye Predstavleniya o Rezanii Metallov [Dislocation Notions on the Cutting of Metals] (Moscow: Mashinostroenie: 1979) (in Russian).
  15. G. I. Suranov, Vodorod: Razrushenie, Iznashivanie, Smazka Detaley Mashin [Hydrogen: Failure, Wear, Lubrication of Parts] (Ukhta: USTU: 2015) (in Russian).
  16. V. A. Soshko and A. I. Soshko, J. Zhytomyr State Technological University. Series: Engineering, 2, No. 2 (80): 160 (2017) (in Russian). Crossref
  17. E. D. Shchukin and A. S. Zelenev, Physical-Chemical Mechanics of Disperse Systems and Materials (Boca Raton: CRC Press: 2015). Crossref
  18. E. D. Shchukin, V. I. Savenko, and A. I. Malkin, Lektsii po Fiziko-Khimicheskoy Mekhanike [Lectures on Physicochemical Mechanics] (Moscow: Izd-vo Nobel Press: 2015).
  19. E. D. Shchukin, Encyclopedia of Colloid and Interface Science (Ed. T. Tadros) (Berlin, Heidelberg: Springer: 2013). Crossref
  20. E. Shchukin, Encyclopedia of Surfaces and Colloid Science (Ed. P. Somasundaran) (New York: Taylor and Francis: 2012).
  21. A. I. Soshko, J. Zhytomyr State Technological University. Series: Engineering, 2, No. 2 (80): 155 (2017) (in Russian). Crossref
  22. O. I. Soshko and V. O. Soshko, Metallofiz. Noveishie Tekhnol., 39, No. 1: 117 (2017) (in Russian). Crossref
  23. Smazochno-Okhlazhdayushchie Tekhnologicheskie Sredstva dlia Obrabotki Metallov Rezaniem. Spravochnik [Lubricating-Cooling Technological Means for Metal Processing via Cutting] (Ed. S. Ehntelis and Eh. Berliner) (Moscow: Mashinostroenie: 1986) (in Russian).
  24. N. A. Galaktionova, Vodorod v Metallakh [Hydrogen in Metals] (Moscow: Izd-vo Metallurgiya: 1967) (in Russian).
  25. Hydrogen in Metals I. Basic Properties (Eds. G. Alefeld and J. Völkl) (Berlin Heidelberg: Springer-Verlag: 1978). Crossref
  26. I. V. Kharchenko, Sovremennye Metody i Tekhnologii Sozdaniya i Obrabotki Materialov: Sbornik Nauchnykh Trudov [Advanced Methods and Technologies of Materials Development and Processing: Collection of Scientific Papers] (Ed. A.V. Byeli) (Minsk: PTI NAS Belarus: 2017)], vol. 2, p. 317 (in Russian).
  27. D. S. Repin, S. Yu. Saibel’, and N. V. Ladanov, Innovatsionnye Tekhnologii v Metalloobrabotke. Sbornik Nauchnykh Trudov [Innovation Technologies in the Metal Processing] (Ulyanovsk: UlGTU: 2017), p. 333 (in Russian).
  28. D. S. Repin, S. Yu. Saibel’, and N. V. Ladanov, Innovatsionnye Tekhnologii v Metalloobrabotke. Sbornik Nauchnykh Trudov [Innovation Technologies in the Metal Processing] (Ulyanovsk: UlGTU: 2017), p. 130 (in Russian).
  29. N. Otami, Tetsu to Khaganz, 60, No. 1 (Moscow: Vsesoyuzny Tsentr Perevodov: 1983) (Russian translation).
  30. A. K. Litvin and V. S. Tkachev, Fiziko-Khimicheskaya Mekhanika Materialov, 12, No. 2: 12 (1976) (in Russian).
  31. C. Peterson and T. K. Kwei, J. Phys. Chem., 65, No. 8: 1330 (1961). Crossref
  32. V. I. Kuleznev and V. A. Shershnev, Khimiya i Fizika Polimerov [Physics and Chemistry of Polymers] (Moscow: Vysshaya Shkola: 1988) (in Russian).
  33. B. A. Shmelev, Metody Opredeleniya i Issledovaniya Sostoianiya Gazov v Metallakh [Methods of Determination and Investigation of the State of Gases in Metals] (Moscow: Nauka: 1968) (in Russian).
  34. M. A. Morris, M. Bowker, and D. A. King, Comprehensive Chemical Kinetics, 19: 1 (1984). Crossref
  35. L. S. Moroz and B. B. Chechulin, Vodorodnaya Khrupkost’ Metallov [Hydrogen Embrittlement of Metals] (Moscow: Metallurgiya: 1967) (in Russian).
  36. G. V. Karpenko, A. K. Litvin, A. I. Soshko, and G. V. Karpenko, Fiziko-Khimicheskaya Mekhanika Materialov, No. 4: 87 (1973) (in Russian).
  37. V. I. Tkachev, A. K. Litvin, and A. I. Soshko, Problemy Prochnosti, No. 12: 77 (1972) (in Russian).
  38. K. K. Aglintsev, Dozimetriya Ioniziruyushchikh Izluchenijy [Dosimetry of the Ionization Radiations] (Moscow: Gostekhizdat: 1957) (in Russian).
  39. V. I. Veksler and A. A. Groshev, Ionizatsionnye Metody Issledovaniya Izlucheniy [Ionization Methods for Study of Radiations] (Moscow: Znanie: 1950) (in Russian).
  40. I. P. Bondarenko and N. V. Budarova, Osnovy Dozimetrii i Zashchita ot Izlucheniy [Fundamentals Dosimetry and Radiation Protection] (Moscow: Vysshaya Shkola: 1962) (in Russian).
  41. Fizicheskiy Ehntsiklopedicheskiy Slovar [Physical Encyclopaedia] (Moscow: Nauka: 1962) (in Russian).
  42. V. S. Fedchenko, A. I. Radkevich, and L. M. Karvatskiy, Fiziko-Khimicheskaya Mehanika Materialov [Physicochemical Mechanics of Materials] (Kiev: Naukova Dumka: 1976) (in Russian).
  43. Chemical Reactions of Polymers (Ed. E. M. Fettes) (New York: Interscience Publishers: 1964).
  44. I. I. Tugov and G. I. Kostyrkin, Khimiya i Fizika Polimerov [Physics and Chemistry of Polymers] (Moscow: Khimiya: 1989) (in Russian).
  45. V. A. Zakrevskiy, Vysokomolekuliarnye Soedineniya [High-Molecular Compounds] (Moscow: Khimiya: 1976) (in Russian).
  46. S. Z. Roginskiy, Teoreticheskie Osnovy Geterogennogo Kontaktnogo Kataliza [Theoretical Basis of Heterogeneous Contact Catalysis] (Moscow: Izd-vo AN SSSR: 1936) (in Russian).
  47. A. B. Nalbandyan, Khimicheskaya Kinetika i Tsennye Reaktsii [Chemical kinetics and Valuable Reactions] (Moscow: Izd-vo Nauka: 1966) (in Russian).
  48. N. I. Semenov, O Nekotorykh Problemakh Khimicheskoy Kinetiki i Reaktsionnoy Osobennosti [On Some Problems of Chemical Kinetics and Reaction Features] (Moscow: Izd-vo Anessr: 1958) (in Russian).
  49. N. N. Semenov, Doklady AN SSSR, 44: 265 (1944).
  50. G. L. Slonimskiy, Zhurnal Vserossiiskogo Khimicheskogo Obshchestva, 4: 73 (1959) (in Russian).
  51. R. Lewis and R. Comer, Surf. Sci., 17, No. 2: 333 (1969). Crossref
  52. Z. G. Sabo, Khimicheskaya Kinetika i Tsepnye Rektsii [Chemical Kinetics and Chain Reactions] (Moscow: Nauka: 1966) (in Russian).
  53. E. R. Gilliland and E. B. Gutoff, J. Appl. Polymer Sci., 3, No. 7: 26 (1960). Crossref
  54. A. M. Zanin, D. P. Kiryakhin, I. M. Barkalov, and V. N. Gol’danskiy, Pis’ma v ZhETF, 33, No. 6: 336 (1981) (in Russian).
  55. E. J. Armarego and R. H. Brown, The Machining of Metals (New Jersey: Prentice Hall: 1969).
  56. L. A. Artsimovich, Ehlementarnaya Fizika Plazmy [Elementary Physics of Plasma] (Moscow: Atomizdat: 1963) (in Russian).
  57. Yu. A. Khrustalev, G. N. Khrenkova, and B. V. Deriagin, Doklady AN SSSR, 257, No. 2: 418 (1981) (in Russian).
  58. A. S. Akhmatov, Molekuliarnaya Fizika Granichnogo Treniya [Molecular Physics of Boundary Friction] (Moscow: Nauka: 1963) (in Russian).
  59. T. I. Trofimova, Kurs Fiziki [Physics Course] (Moscow: Vysshaya Shkola: 2000) (in Russian).
  60. R. Fürth, Math. Proc. Cambridge Phil. Soc., 37, No. 3: 252 (1941). Crossref
  61. V. I. Shapovalov, Legirovanie Vodorodom [Hydrogen Alloying] (Dnepropetrovsk: Izd-vo Zhurfond: 2013) (in Russian).
  62. Yu. G. Kabaldin, O. V. Kretinin, D. A. Shatagin, and A. M. Kuz’mishina, Povyshenie Ehffektivnosti Protsessov Mekhanoobrabotki na Osnove Podkhodov Iskusstvennogo Intellekta i Nelineinoy Dinamiki [Improving the Efficiency of Machining Processes Based on the Approaches of Artificial Intelligence and Nonlinear Dynamics] (Moscow: Innovatsionnoe Mashinostroenie: 2018).
  63. E. M. Podgaetskii, Prot. Met. Phys. Chem. Surf., 52: 183 (2016). Crossref
  64. B. M. Rovinskiy and O. A. Rybakova, Izv. AN SSSR. Tekhnika, 10: 1483 (1952) (in Russian).
  65. V. N. Gridnev, Yu. Ya. Meshkov, and V. I. Trefilov, Fizicheskie Osnovy Ehlektrotermicheskogo Uprochneniya Stali (Kiev: Naukova Dumka: 1973) (in Russian).
  66. T. M. Radchenko and V. A. Tatarenko, Usp. Fiz. Met., 9, No. 1: 1 (2008) (in Ukrainian). Crossref
  67. T. M. Radchenko, Metallofiz. Noveishie Tekhnol., 30: 195 (2008) (in Ukrainian).